Требования к сырью для выплавки стали в дуговой печи

09 03 24

Electric Arc Furnace


Requirements for Raw Materials for Electric Arc Furnace Steelmaking


1. Scrap Steel

Scrap steel is the main raw material for electric arc furnaces. The quality of scrap steel directly affects the quality, cost and productivity of steel.

1.1 Sources of scrap steel

The sources of scrap steel can be divided into two aspects: one is the returned scrap steel within the factory; the other is external scrap steel, also known as purchased scrap steel.

1.2 Classification of scrap steel

Generally divided into: carbon scrap steel and alloy scrap steel.

(1) Carbon scrap steel

Carbon scrap steel includes ordinary carbon steel, high-quality carbon structural steel, carbon tool steel and carbon spring steel. According to its size and unit weight, it is roughly divided into six categories:

Heavy scrap steel (mass 100-2000 kg), medium scrap steel (mass 10-100 kg), small scrap steel (mass 1-10 kg), light scrap steel, slag steel and steel scraps.

(2) Alloy scrap steel

According to the chemical composition and smelting process requirements of alloy scrap steel, alloy scrap steel is divided into six categories and about one hundred groups. The six categories are: ball bearing steel, alloy structural steel, alloy tool steel, low alloy high strength steel, stainless steel, heat resistant steel, high resistance steel, and high speed tool steel.

According to the supply status, size and unit weight of alloy scrap steel, it is divided into three levels.

1.3 General requirements for scrap steel

(1) The scrap steel surface should be clean and free of rust. Scrap steel with a large amount of sand, slag, refractory materials, cement, etc. will reduce the conductivity of the charge, prolong the melting time, and reduce the slag alkalinity, affecting the dephosphorization effect during the oxidation period and corroding the furnace lining. Rust is a water-containing iron oxide, the main component of which is Fe2O3.2H2O. Severe rust on scrap steel will reduce the recovery rate of steel and alloy elements and increase the hydrogen content in steel. Oil stains will also increase the hydrogen content in steel.

(2) Scrap steel must not contain non-ferrous metals such as lead, tin, arsenic, zinc, and copper. Lead has a high density and a low melting point. It does not melt in molten steel and is easily deposited in the gaps at the bottom of the furnace, causing steel leakage accidents. Tin, arsenic and copper can easily cause hot brittleness of steel. Zinc is volatile and is oxidized into zinc oxide in the furnace gas, which has a serious damaging effect on the furnace cover, especially the silica brick furnace cover.

(3) Scrap steel must not be mixed with sealed containers, flammable materials, explosives and toxic substances to ensure safe production.

(4) The chemical composition of scrap steel should be clear, and the sulfur and phosphorus content should not be too high.

(5) The size of scrap steel should not be too large. It is best to have a suitable size of scrap steel entering the furnace.


Последние продукты

Ассортимент индивидуального металлургического оборудования и машин: электродуговая печь, дуговая печь с погруженной дугой, низкотемпературная плавильная печь, вакуумная печь, индукционная печь, система пылеудаления, оборудование для очистки воды и т. д. Предоставляя самые передовые услуги по интеграции оборудования, металлургическое оборудование может быть индивидуально настроено в соответствии с различными потребностями клиентов, а производственная мощность может быть скорректирована в соответствии с требованиями заказчика.

Электродуговая печь

Рудно-термические печи

Рафинировочные печи-LF

Вакуумные рафинировочные печи VD/VOD

Индукционные печи

Комплектующие для электрических печей

Электродуговая печь 5 т

Электродуговая печь 5 т

Продажа 5-тонной малой электродуговой печи для выплавки стали, использующей лом (железо) в качестве сырья для производства обычных

Электродуговая печь 15 т

Электродуговая печь 15 т

15-тонная электродуговая печь используется для короткого процесса выплавки стали, используя 100% лом или лом + жидкий чугун (чушковый ч

Электродуговая печь переменного тока 30 т

Электродуговая печь переменного тока 30 т

30-тонная дуговая электропечь переменного тока используется для плавки стального лома для производства стали.

Электродуговая печь 30 т

Электродуговая печь 30 т

30-тонная электродуговая печь переменного тока используется для плавки лома для производства стали. Эксцентричное донное выпускн

Электродуговая печь сверхбольшой мощности 50 т

Электродуговая печь сверхбольшой мощности 50 т

50-тонная электродуговая печь сверхвысокой мощности отличается высокой мощностью, высоким сопротивлением и выпуском снизу.

Электродуговая печь постоянного тока

Электродуговая печь постоянного тока

Электродуговая печь постоянного тока - это электродуговая печь, питаемая источником постоянного тока.

Electric Arc Furnace

Electric Arc Furnace

Electric arc furnaces are used to melt scrap steel for steel production. Electrical energy is used to melt scrap steel. An arc forms between the charged material and the electrode. The heat generated by the arc melts the scrap.

Electric Arc Furnace Steel Making

Electric Arc Furnace Steel Making

Electric arc furnace steel making is a steelmaking method that uses the thermal effect of electric arc to heat the charge for melting.

Ultra-high Power Electric Arc Furnace

Ultra-high Power Electric Arc Furnace

Ultra-high power electric arc furnace mainly changes the arc characteristics of high voltage and long arc to the arc characteristics of high current, low voltage and short arc

2×36000KVA Closed Pig Iron Submerged Arc Furnace

2×36000KVA Closed Pig Iron Submerged Arc Furnace

The closed pig iron furnace (submerged arc furnace iron making) is a non-blast furnace iron making method. Under the premise of guaranteeing the power supply, it is easy to solve the problem by using the reducing agent required by the submerged arc furnace iron making.

Ferroalloy Refining Furnace

Ferroalloy Refining Furnace

The main mechanical device design of Sanui ferroalloy refining furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

25.5MVA Ferronickel Submerged Arc Furnace

25.5MVA Ferronickel Submerged Arc Furnace

The Ferronickel submerged arc furnace is a special submerged arc furnace used for smelting nickel-iron alloy. Its main function is to add nickel ore, carbonaceous reducing agent (such as coke) and limestone and other raw materials into the furnace in a certain proportion

Ferrosilicon Furnace

Ferrosilicon Furnace

The main mechanical device design of Sanui ferrosilicon furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

High Carbon Ferrochrome Furnace

High Carbon Ferrochrome Furnace

The main mechanical device design of Sanui high carbon ferrochrome furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

25500KVA Industrial Silicon Submerged Arc Melting Furnace

25500KVA Industrial Silicon Submerged Arc Melting Furnace

Industrial silicon submerged arc furnace is an important equipment in silicon ore processing, playing a key role in the silicon industry.

Manganese Silicon Alloy Furnace

Manganese Silicon Alloy Furnace

The manganese silicon alloy furnace is mainly used to smelt silicon-manganese alloy, which is an alloy containing silicon and manganese.

Submerged Arc Furnace

Submerged Arc Furnace

The design of the submerged arc furnace main mechanical device by Sanui is based on China's national conditions and draws on international advanced technologies such as Demark and Perlmutter.

Submerged Electric Arc Furnace

Submerged Electric Arc Furnace

Submerged electric arc furnace is mainly used for reducing and smelting raw materials such as ore, carbonaceous reducing agent and solvent. It mainly produces ferroalloys such as ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon-manganese alloy, etc.

Titanium Slag Furnace

Titanium Slag Furnace

Titanium slag production adopts titanium slag electric furnace (circular furnace and rectangular furnace according to its shape) smelting process.

LF 20T Ladle Refining Furnace

LF 20T Ladle Refining Furnace

The LF 20 T ladle refining furnace has the functions of arc heating under normal pressure, argon blowing and stirring at the bottom of the ladle, and reducing slag making in the ladle.

LF Ladle Refining Furnace

LF Ladle Refining Furnace

LF ladle refining furnace is a bottom-blown argon ladle furnace with three-phase submerged arc heating under normal pressure. It is a device for refining molten steel in a ladle.

Вакуумная рафинировочная печь ВД

Вакуумная рафинировочная печь ВД

Параметры вакуумной печи рафинирования ВД варьируются от 15 до 125 тонн. ос на адрес anna@srfurnace для получения коммерческого предложения.

Рафинировочная ковш-печь VOD

Рафинировочная ковш-печь VOD

Настройка печи вакуумного рафинирования VOD варьируется от 15 до 150 тонн. Sanrui предоставляет вам решения VOD.

Induction Furnace

Induction Furnace

An induction furnace is an electric furnace that uses the induction electrothermal effect of the material to heat or melt the material. The main components of an induction furnace are sensors, furnace body, power supply, capacitors and control system.

3 Tons Medium Frequency Coreless Induction Furnace

3 Tons Medium Frequency Coreless Induction Furnace

​The 3-ton medium frequency coreless induction furnace adopts a 6-phase 12-pulse double rectifier control system. A 2000KVA special rectifier transformer is used for the 2000KW medium frequency power supply.

Conductive Cross Arm

Conductive Cross Arm

The conductive arm of an electric arc furnace (EAF) is primarily composed of the front electrode conductive arm holder, a water-cooled clamping ring, the arm body, and the rear conductive copper plate.

EAF Charging Basket

EAF Charging Basket

The scrap charging basket of the electric arc furnace is mainly used for loading and conveying raw materials such as scrap steel into the electric arc furnace for smelting.

EAF Electrode Holder

EAF Electrode Holder

There are many insulation links between the EAF electrode holder and the conductive cross arm body, which greatly simplifies the cconductive cross arm structure and is a new type of electrode arm on the ultra-high power arc furnace.

EAF Water Cooled Roof

EAF Water Cooled Roof

Generally, the furnace cover of the electric arc furnace adopts the tubular water-cooled closed tube furnace cover structure.

Electrode Lifting Device

Electrode Lifting Device

The electrode lifting mechanism of electric arc furnace is composed of conductive cross arm and electrode column device.

Forged Copper Tile

Forged Copper Tile

Forged copper tile is one of the main accessories in submerged arc furnace (silicon metal furnace, calcium carbide furnace and iron alloy furnace). It generates heat energy due to passing through large current at high temperature, and is easy to be damaged due to poor working environment.

Furnace Cover Lifting and Rotating Device

Furnace Cover Lifting and Rotating Device

The furnace cover lifting and rotating device consists of a furnace cover lifting mechanism, a rotating mechanism and a rotating frame.

Submerged Arc Furnace Pressure Ring

Submerged Arc Furnace Pressure Ring

Submerged arc furnace pressure ring is used to monitor the change of air pressure in the furnace in real time, and adjust the air pressure automatically or manually according to the preset parameters to ensure the stability of air pressure in the furnace

Submerged Arc Furnace Water-cooled Roof

Submerged Arc Furnace Water-cooled Roof

Submerged arc furnace water-cooled Roof is an important part of submerged arc furnace (also known as electric arc furnace, calcium carbide furnace or mining furnace), which is mainly used to close the top of furnace body and bear the high temperature and pressure in the furnace.

Short Network

Short Network

Short network bus systems), also known as high current line, refers to the general term of the carrier fluid from the secondary outlet terminal of the transformer to the electrode (including the electrode).

Контакты

Электронная почта: anna@srfurnace.com

Телефон: +86 159 2955 5868

WhatsApp: +86 159 2955 5868

Адрес:
Комната 102, здание 7A, Xintian Di Free Trade Zone, проспект Фэндун, новый город Фэндун, Сиань, провинция Шэньси

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